Nov. 19, 2025
ERP

How ATG Access unified operations and reduced inventory costs with integrated Priority ERP solution

Industry:

Manufacturing

Country:

United Kingdom

Partner:

Medatech UK

About ATG Access

ATG Access is the market-leading automatic bollards manufacturer in the UK with over 30 years of experience & investment in developing bollard systems. Utilized by Government Departments, major organizations, public utilities & architectural practices throughout the UK & Europe, ATG's bollards are used for access control, car park entry systems, perimeter protection, road user charging schemes, home zone protection, and more.

As the original developer of the telescopic bollard concept, ATG Access was the first automatic bollard manufacturer to be given Highways Agency approval. In 2003, they became the first bollard manufacturer awarded the prestigious Secured By Design accreditation.

“The solution consisted of the full standard manufacturing suite of Priority plus the additional modules of Project Management & Customer Service.”

Glenn Cooper, ATG Access Managing Director

The challenge

The challenge

ATG Access Managing Director Glenn Cooper recognized multiple critical issues limiting the company's ability to grow and operate with necessary transactional discipline:

  • Fragmented data systems: Customer information was scattered across a Sage accounting system, three separate ACT databases, and numerous disparate Microsoft Excel spreadsheets stored on individual PCs, creating inefficiency, duplication, and limited visibility across the organization.
  • Manufacturing management gaps: Internal manufacturing operations lacked proper management structure, including controlled use of work orders and effective sub-contractor management, preventing the company from operating efficiently as production demands increased.
  • Manual Financial Processes: Business transactions were manually entered into financial ledgers, consuming time and introducing errors rather than being automated through integrated transactional data flows.
  • Isolated Project Management: Project management, a critical component of ATG's business, operated independently from other business disciplines, preventing comprehensive reporting of ongoing costs and revenues and creating information silos.
  • Inventory Control Limitations: The company couldn't effectively manage and control inventory throughout the complete business cycle, including the challenge of tracking separate inventory stocks held in service vans for field operations.
  • Fundamental Knowledge Gaps: Beyond system limitations, the organization lacked the fundamental concepts and discipline required for effective manufacturing management and MRP operations, necessitating special educational efforts throughout the implementation by Priority consultants and independent consultants CCL to build foundational understanding.

These interconnected challenges prevented ATG Access from scaling operations and maintaining the operational discipline required to support their market-leading position.

The solution

The solution

ATG Access partnered with Priority Software and Medatech UK to implement a comprehensive, integrated ERP solution addressing all identified operational gaps.

  • Complete ERP integration: Priority provided a complete solution covering all areas of ATG Access business operations, integrating previously siloed functions within one seamless database that served as a single source of truth for the entire organization.
  • Full manufacturing suite: The implementation included Priority's complete standard manufacturing suite, providing work order management, sub-contractor control, inventory management, MRP capabilities, and production planning tools specifically designed for manufacturing environments.
  • Specialized modules: Beyond core manufacturing, Priority implemented additional modules critical to ATG's business model:
    • Project management module: Fully integrated project tracking, costing, and revenue management
    • Customer service module: Comprehensive service history, contracts, returned materials, field service appointments, and van stock management
  • Single-source implementation partner: Medatech UK delivered a unified point of contact for all implementation needs, including software configuration, hardware supply, network upgrading, and implementation consultancy, streamlining the project and ensuring seamless integration across all components.
  • Educational foundation: Recognizing ATG's need for fundamental manufacturing management knowledge, Priority consultants and CCL independent consultants invested significant effort in educating ATG Access staff on core concepts of manufacturing management and MRP, building the organizational capability to leverage the new system effectively.
The results

The results

Priority ERP's implementation delivered comprehensive operational improvements across ATG Access, transforming their ability to manage and grow their market-leading bollard manufacturing business. ATG Access achieved a complete operational transformation through Priority ERP implementation, consolidating fragmented data systems into a single unified database that eliminated inefficiency and provided unprecedented visibility across the organization. The company enabled batch production techniques for sub-assemblies that were previously impossible in their job-shop environment, reducing manufacturing costs and improving efficiency. Most significantly, project management, described as “the major part of their business,” was integrated with operations for the first time, providing coherent and visible management of costs and revenues. Combined with improved inventory control, enhanced service provision, and automated financial processes, Priority positioned ATG Access for sustained growth while maintaining their market leadership position.

Data consolidation: Single unified database

Before Priority
After Priority
  • 1 Sage accounting system
  • 3 separate ACT customer databases
  • Numerous Excel spreadsheets on individual PCs
  • Single integrated database serving entire organization

No central data repository

One version of truth for all business data

Extensive duplicate data entry required

Eliminated duplicate data entry across systems

Inconsistent information across departments

Real-time information sharing across departments

Time-consuming data reconciliation

Consistent customer, inventory, and financial data

 

Quantifiable impact 

Assuming ATG staff spent just 30 minutes daily per person searching for information, reconciling data across systems, and performing duplicate entries across 20 employees, the consolidation saved approximately 10 hours daily or 2,500 hours annually. At a conservative £25/hour labor cost, this represents £62,500 in annual productivity savings from data consolidation alone.

The improved “control, distribution & visibility of information throughout the business” enabled better decision-making, faster customer response, and enhanced coordination across departments, benefits that extend far beyond the direct time savings.

 

Strategic information distribution: KPI-Driven performance management

Priority's integrated database enabled Managing Director Glenn Cooper and his management team to establish data-driven performance management:

  • Key Performance Indicators extracted directly from Priority database
  • Target setting based on accurate, real-time operational data
  • Workforce motivation through clear, measurable objectives
  • Customer service standards continuously improved through measured targets
  • Management visibility into performance across all business areas

This transformation from intuition-based to data-driven management represents a fundamental shift in operational capability. With real-time KPIs, managers can identify issues immediately rather than discovering problems weeks later through manual reports, enabling proactive rather than reactive management.

 

Manufacturing efficiency: Batch production enabled

Priority enabled a fundamental shift in ATG's manufacturing approach:

Before Priority
After Priority

Job-shop environment treating each order individually

Batch production techniques for common sub-assemblies

Common sub-assemblies manufactured separately for each project

Sub-assemblies used across multiple end products manufactured together

Higher per-unit costs

Lower per-unit manufacturing costs

Longer lead times

Reduced setup times through batching

Inefficient use of manufacturing resources

Improved resource utilization

 

Inventory cost reduction: Better control and visibility

Priority's integrated inventory management delivered multiple financial benefits:

Improved inventory control:

  • Real-time visibility of stock levels across all locations
  • Better understanding of procurement requirements
  • Enhanced control of purchase timing and receiving
  • Tracking of van stocks for field service operations
  • Reduced excess and obsolete inventory

Service provision enhancement: Complete customer visibility

Priority's Customer Service module transformed ATG's service operations:

Before Priority
After Priority

Limited visibility of customer requirements

Complete customer requirements visibility

Incomplete service history

Comprehensive service history tracking

Service contracts tracked manually

Integrated service contract management

Returned materials poorly documented

Full returned materials documentation

Field service appointments difficult to coordinate

Coordinated field service appointment scheduling

Van stock visibility absent

After Priority

Real-time van stock tracking

Service calls could “slip through the net”

Complete service call tracking from initial phone call to job sign-off

 

Project management integration: Visibility of major business component

The integration of project management represented perhaps the most significant operational improvement:

Before Priority
After Priority

Projects isolated from rest of business operations

Projects fully integrated with operational systems

Cost and revenue management disconnected

Coherent cost and revenue management

No coherent visibility into project performance

Complete project visibility for management

Duplicate data entry between project and operational systems

Single integrated database eliminates duplicate entry

Difficult to track project profitability

Real-time project profitability tracking

Limited ability to manage ongoing project costs

Comprehensive ongoing cost and revenue reporting

 

Financial process automation: Reduced manual entry

Priority's integrated transactional data flow automated financial processes:

 

Before Priority
After Priority

Manual entry of business transactions into financial ledgers

Automated entry of transactional data into financial ledgers

Time-consuming financial data preparation

Real-time financial data from operational transactions

Higher risk of data entry errors

Reduced data entry errors

Delayed financial reporting

Faster month-end closing processes

Reconciliation challenges between operations and finance

Seamless reconciliation between operations and finance

 

Competitive advantage and market position

Priority implementation strengthened ATG Access' market-leading position:

  • Operational scalability: Infrastructure supports growth without system constraints
  • Service excellence: Enhanced service capabilities differentiate from competitors
  • Cost competitiveness: Manufacturing and inventory efficiencies enable competitive pricing
  • Quality maintenance: Integrated quality controls support Secured By Design accreditation
  • Professional operations: Disciplined manufacturing management befits market leader
  • Customer confidence: Reliable service and project delivery reinforce reputation

Long-term organizational development

Beyond system capabilities, the educational investment by Priority and CCL consultants built lasting organizational capability:

  • Manufacturing management knowledge: Staff understanding of MRP concepts and best practices
  • Transactional discipline: Organization operates with necessary rigor for scaling
  • Data-driven culture: Decision-making based on accurate information rather than intuition
  • Process standardization: Consistent approaches across the organization
  • Foundation for growth: Knowledge base supports continued business expansion

This knowledge transfer ensured ATG Access could fully leverage Priority's capabilities and continue improving operations long after implementation.

The Priority ERP implementation transformed ATG Access from a company constrained by fragmented systems and limited manufacturing discipline into an integrated, efficient operation with the visibility, control, and scalability required to maintain their market-leading position in automatic bollards manufacturing. As Glenn Cooper recognized, addressing these fundamental operational challenges was essential to facilitate growth, and Priority provided the comprehensive solution needed to achieve that objective while building organizational capability for sustained success.

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